THERMOPLASTIC EXTRUSION, RIBLINE AND COLD PAINT AIRLESS
The Borum® Master 5000 series provides you with a variety of high capacity line marking machines designed for large scale jobs such as marking highways, motorways or airport runways.
The BM 5000 T RL CA is a combination machine that can be used for applying both thermoplastic and cold paint markings in various widths.
The paint material tank capacity is 440 L and the plastic material tank is 585 L. The possibility of the large material capacity naturally gives fewer stops during the day for refilling.
The BM 5000 has a two-seat slidable drive and operator section for flexible working on left or right side.
Line types that can be applied with this equipment
Non-pressurized thermoplastic tank indirectly heated via heat transfer oil. The thermal oil and thermoplastic material temperature is thermostatically controlled and regulated automatically.
Diesel burner system for heating of the thermal oil (and thermoplastic). Propane burner available on demand.
Vertical agitator (mixer)
With hydraulic transmission. Heated center pipe for efficient uniform temperature control. Perfect melting & homogenization of the thermoplastic. Stable construction with foundation and bearings at the top of the material tank.
The gear pump SP 2000 is especially used for jobs with big lifting height, or long material pipe.
The gear pump is operated by a hydraulic motor. Pump and material pipes are heated by heat transmission oil, which is
circulated by a hydraulically driven pump.
Max capacity is 120 L/min when fed with 30 L/min. hydraulic oil flow.
For the SP 2000 a motor driven PTO can be used for driving a hydraulic pump. An electrically operated control valve govern the gear pump speed.
With this arrangement remote operation of the pump system can easily be performed.
Non-pressurized black steel tank for water based cold paint.
The material tank has a filling system with large filling holes. This makes the filling process very easy to manage. In addition, the large filling holes also make cleaning the tanks easy.
Agitator (mixer) driven by hydraulic motor and with manually operated reversing valve.
The RibLine equipment is mounted directly on the side of the material tank. Alternatively, if the machine is also equipped with a thermoplastic extruder, you can mount it on the side of the extruder.
The equipment is supplied by an automatic filling system with a pneumatic level center.
The working principle of the extruder lies in the extrusion of the ready hot thermoplastic material through the extruder valves onto the road surface. Glass beads can be automatically applied. The thickness of the line is controlled by the slot gap and the speed of the machine, coupled to the thermoplastic feed rate.
Thermoplastic extruder set-up ranging from 30-50 cm total line width, built-up with 5 cm standard valves (alternative valve dimensions in the range of 4-10 cm for alternative line widths).
Hot-oil heated equipment for optimal performance.
Effective heating of the complete unit using a centrifugal pump, 42 L/min, hydraulically driven.
Pneumatic lifting cylinder for up/down function, operation controlled from operator’s seat.
The shutters do not touch the high tensile steel drum and therefore the lifetime is long.
Pneumatically controlled quick cleaning function for the removal of solids left in the extrusion slots can be activated while extrusion is in process.
Continuous circulation of the thermoplastic inside the equipment. This avoids settling and catching of solid parts and prevents unecessary wear of
The application speed goes up to 8-10 km/h. Speed-dependent settings possible.
The transport of material from tank to extruder head is done by a hydraulically driven screw pump, which is electronically controlled. The screw pump has a permanent thermoplastic recirculation system which ensures a constant flow past the in-active extrusion valves, keeping these clean and ready for opening.
Build-in pressure regulating system ensures that line width and thickness does not change no matter the number of the shutters involved in the current marking assignment.
Thermoplastic is a durable material that cures quickly and adheres strongly to the road surface. It can be used for applications of both flat lines (also known as type 1 lines) or of thick profiled lines and markings (also known as type 2 lines).
This type o material is used on various types of roads, but you will often see it on highways or motorways as it can outstand high traffic density, it has a high visibility at night and during wet conditions and glass beads can be mixed in for further enhancing visibility.
Sliding retainer frame, upon which 1-3 paint guns and 1-3 bead guns can be attached as standard. You can also opt for the option wide retainer on which up to 5 paint guns and 5 bead guns can be provided.
Easily slideable retainer from side to side for an optimal working position. Ground distance is maintained by retainer wheel to ensure a constant road marking width.
Lifting of retainer is done from operators seat.
Paint filter with cut-off valve for easy maintenance.
Can be equipped with multiple material tanks, so that multi-color marking can be carried out.
Working speed can be up to 15 km/h depending on the conditions, e.g. material, line type and operator experience.
Automatic high-performance spray gun. Nozzle set for water based, solvent based and high solid paints. Possibility to apply road marking in widths up to 125 cm (50") depending on the number of spray guns depending on nozzle size, line thickness, work conditions, and application speed.
High pressure filter unit with integrated pulsation damper. Easy cleaning and maintenance.
High-pressure airless spraying uses a high-pressure airless piston pump to spray the paint. The airless spray paint is sharper and smoother than atomized spray as there is no high-speed air flow to scatter any rebounding paint.
The marked lines are neat and more clear-cut compared to atomizing spray paint. This method can apply paints of high viscosity, and apply relatively thick layers in a single pass. However, the paint cannot be mixed in with glass beads as in the case of atomizing spray equipment due to the pump.
10L pressure solvent tank for cleaning of hoses and paint guns.
The Borum LineMaster control unit is an easy way of setting and controlling your line marking jobs. The LineMaster is attached to the operator's section of the machine and gives you full control of all your line marking tasks, from line application and pre-marking to reporting and invoicing.
It is possible to store up to 99 different line types, and to arrange these in up to 30 different marking programs. You are also able to pre-set line widths, line types, colours and combinations to have them ready for marking, and can instantly adjust them on the go.
Furthermore, you are able to view the status of various mechanical parts of the machine (e.g. compressor) on the computer screen that will help with correctly maintaining the machine and avoiding break downs.
Pneumatically controlled quick cleaning system for removal of solids left in the extrusion slot. Can be activated while extrusion is in process and is only slightly detectable on the line in the form of a moderate thickening of layer.