2 COMPONENT EXTRUSION AND DOTS (98:2)
The Borum® Master 5000 series provides you with a variety of high capacity line marking machines designed for large scale jobs such as marking highways, motorways or airport runways.
The material tank capacity can be either 2 x 440L or 1 x 1000L. The possibility of the large material capacity naturally gives fewer stops during the day for refilling.
The BM 5000 has a two-seat slidable drive and operator section for flexible working on left or right side.
The application equipment can be set to execute lines in widths between 10-30 cm. The equipment on this machine may be used for the application of flat lines and profiled dots in both single and double lines of different widths.
Line types that can be applied with this equipment
Pressurized material tank and filters in stainless steel for water and ammonium based paints.
The material tank has a filling system with two filling holes. This makes the filling process very easy to manage.
Driven by hydraulic motor and with
manually operated reversing valve.
The Borum Vario Retainer provides a unique possibility to interchange between applications in a very short time, with very few standard tools. When the work is done, the retainer and application equipment can be easily stowed under the machine.
The retainer makes it possible to use all application equipment in different positions on the machine.
Easily slidable from side to side for an optimal working position. Ground distance is maintained by retainer wheel to ensure a constant road marking width.
The pump system consists of a lobe type paint pump and gear type pump for hardener. The two pumps are driven by one hydraulic motor via chain and variable gearbox securing the 98:2 relation between paint and hardener.
The system is also equipped with a controller for performing the flushing of gun(s) and mixer.
For making 2-component dotted lines in all standard line widths.
The Borum 2-component DOT is a flexible system of building blocks, which makes it possible to put together exactly the required application size.
The line width can be 100-300 mm, the line thickness can be from 1.5 to 5 mm, and the gap between the dots is 17 mm. The equipment can apply dots at a speed of up to 4 km/h.
DOT basic module includes 6 rows of DOTs. With built-in mixer and pneumatic valves for paint, hardener and cleaning solvent, all controlled from the LineMaster.
Marking with DOTS along a curb or the side of the road can be a challenge. This is why we have developed the Borum Vario Retainer – a flexible retainer that makes it possible to easily slide the 2-component Dot equipment on the exterior of the machine. Together with the block system for quick change of application width and easy line adjustments from the Borum Line Master computer, the 2-component DOT system makes for an efficient solution .
When it is time for refilling the application material or making a stop, cleaning is needed. This is easily done with just one button on the Borum LineMaster computer. No need for mechanical intervention on the valves as the computer takes care of everything with only very little use of solvent.
DOT extension module. 1 DOT module for expanding DOT basic module line width. (Maximum of 18 dots across the head, separate cleaning extension is needed for dot heads wider than 13 dots).
The extruder is ordered for the specific line width. The line width can be 10-30 cm and the line thickness can set to 1-3 mm (ribs/profiles can be up to 10mm depending on the material).
The extruder head is provided with a quick connector to the mixer head for easy exchange of equipment. The extruder is also provided with a pneumatic cylinder with cleaning arrangement.
The extruder is ordered for the specific line width. Available line widths are 10, 12, 15, 17, 20, 22, 24, 25, 30 (4, 5, 6, 7, 8, 8.5, 9, 9.5, 10, 12 inch.) Provided with quick connector to the mixer head for easy exchange of head.
Usual marking speed is between 2-6 km/h depending on work and weather conditions, operator experience, etc. Faster application speeds can be achieved.
Recommended paint viscosity for extruded lines is higher than 6500 cp and for ribs is higher than 8500 cp.
Fitting and exchanging the Borum 2-Component Extruder with other 2-component equipment, such as Dot or Agglomerate, can be done in less than 2 minutes, without the use of tools.
The cleaning system is formed by a solvent tank for cleaning of mixer-head, hoses and paint guns. The system is activated via the Borum LineMaster computer. The cleaning process is an automated preset sequence ensuring the correct valves are opening/closing.
36L (79 lb wt.) pressure solvent tank for cleaning of mixer-head, hoses and paint guns.
Stainless steel, max 8.5 bar (123 psi).
NB! When working with 2-component whenever the application is stopped, application equipment has to be cleaned from the cold plastic mixture within a few minutes.
The Borum LineMaster control unit is an easy way of setting and controlling your line marking jobs. The LineMaster is attached to the operator's section of the machine and gives you full control of all your line marking tasks, from line application and pre-marking to reporting and invoicing.
It is possible to store up to 99 different line types, and to arrange these in up to 30 different marking programs. You are also able to pre-set line widths, line types, colours and combinations to have them ready for marking, and can instantly adjust them on the go.
Furthermore, you are able to view the status of various mechanical parts of the machine (e.g. compressor) on the computer screen that will help with correctly maintaining the machine and avoiding break downs.