The Borum Master 3000 series provides you with a variety of high capacity line marking machines designed for large scale jobs such as marking highways, motorways or airport runways.

The material tank capacity can be up to 450L. The possibility for the large material capacity naturally gives fewer stops during the day for refilling.

The BM 3000 has a two-seat slidable drive and operator section for flexible working on the left or right side.

The Borum spray plastic equipment can apply lines of up to 60 cm width, depending on the set-up. The thermoplastic Borum extruder can apply lines of 5 – 50 cm width depending on the set-up. The extruder may be used for the application of various types of plain and profiled lines, single and double lines of different widths, as well as for simultaneous application of continuous and interrupted lines.

Line Types
  • LineType1
  • LineType2
  • LineType3
  • LineType5
  • LineType6
  • LineType8

Line types that can be applied with this equipment

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ENGINE

  • Manufacturer : Kubota
  • Type : Turbo (Diesel)
  • Cooling : Water
  • Cylinder : 4 stroke 3600 cm3
  • RatedPower : 63 KW
  • Approval : EU Stage IIIA resp. TIER 3

COMPRESSOR

  • Compressor Capacity : Choice of 1-2 compressors can give 1800 - 3600 L/min @ 10 bar. Integrated oil-cooling system. Air-cooler incl. water separator

FILLING CAPACITIES

  • Fuel tank capacity : 180 L (2 x 90 L) - Diesel
  • Hydraulic tank size : 93 L
  • Bead capacity : 330 L (2 x 165 L). Pressurized (max 3 bars)

MATERIAL TANK

  • Material Tank : 450 L

DRIVING PROPERTIES

  • Drive angle : 10.4 degrees / 18% (5000 kg)
  • Turning radius : 4.90 m.
  • Steering : Dual torque steering

TRANSMISSION

  • Hydrostatic transmission : For variable speed
  • Speed : 0-22 km/h

ELECTRICAL SYSTEM

  • Electrical system : 12 V / 130 Amp

CONTROL UNIT

  • Borum LineMaster : Program up to 99 different line types. Organise lines in up to 30 marking programs. 8" display. Transfer of daily marking reports. Data about road marking jobs can be accessed online (optional).

COLOUR

  • Colour : RAL 1007 (Other colours available on request)

DIMENSIONS

  • Length : 5350 mm
  • Width : 1300 mm
  • Height : 2250 mm

THERMOPLASTIC PRESSURIZED TANK

Pressurized tank indirectly heated via thermal oil. The thermal oil and thermoplastic material temperature is thermostatically controlled and regulated automatically.

Burner system
Diesel burner system for heating of the thermal oil (and thermoplastic). Propane burner available on demand.

Vertical agitator (mixer)
With hydraulic transmission. Heated center pipe for efficient uniform temperature control. Perfect melting & homogenization of the thermoplastic. Stable construction with foundation and bearings at the top of the material tank.

THERMOPLASTIC RIB LINE APPLICATION

The Rib Line application equipment can apply flat lines, ribs (longflex), and a combination of ribs on line in one pass.

With this type of screed application, the box is dragged with constant contact to the surface. The contact points determine the line width. The material pressure is by gravity only and this is how the material is poured in the marking box. The material coming out of the box will fill up any holes, pores, or other types of road imperfections. This means that material consumption will depend on the road surface.

The Rib Line equipment is mounted directly on the side of the material tank.

The equipment is constructed with one main application box. If you do not need to switch the line widths often, you have the option to only change the application opening based on your width requirements instead of the whole box! This makes the application equipment more cost-efficient!

The Borum thermoplastic Rib Line application equipment is available in the following widths: 10, 12, 15, 20 cm.

The total height of line with rib is usually between 8 to 12 mm. The lines are recommended to be as thin as possible when combined with ribs (approx. 1,5 - 2 mm).

The usual application speed for applying ribs over a flat line is 1-3 km/h, while for screed application of flat lines it is up to 5 km/h.

LASER SENSOR FOR MEASURING AND REFILLING MATERIAL

The equipment is also supplied with a laser that constantly measures the material level in the application box. If the material level becomes lower than 50%, the application box will be automatically refilled.

THERMOPLASTIC MATERIAL ADVANTAGES

Thermoplastic material has a long-life duration with high retro-reflectivity capabilities due to being able to pre-mix glass beads in the material. Thermoplastic markings cure quickly and adhere strongly to the road surface. Generally, thermoplastic is recommended for areas with high traffic density and/or areas with low lighting as e.g. highways.

The rib line equipment is a cost-efficient marking equipment with reduced investments cost for thermoplastic application. This is a good solution if you are only going to work with flat markings and rib line application.

An alternative to the rib line equipment is the Borum thermoplastic extruder with which you can apply various flat and profiled markings. The extruder also uses a different application method by extruding an even layer of material on the road surface. Therefore, if the surface is rough or uneven, the line is the same as it follows the imperfections. In other words, the material consumption will be predictable according to the adjustments and will not be as influenced by the type and condition of the road surface.

THERMO SPRAY APPLICATION

Sliding retainer frame, upon which 1-3 spray guns and 1-3 bead guns can be attached. Easy slidable from side to side for an optimal working position. Ground distance is maintained by retainer wheels hereby ensuring a constant road marking width.

Lifting of retainer from operators seat is done using a hydraulic cylinder.

All material pipes are oil-jacketed and insulated to maintain an ideal material temperature.

Effective heating of the complete unit using a centrifugal pump, 42 L/min, hydraulically driven.

Line thickness is typically between 0.75 mm to 1.5 mm

Marking speed up to 15 km/h depending on the work conditions, operator, etc.

BM SP 3000 SPRAY-PLASTIC GUN

Automatic high-capacity spray plastic gun. Consists of an oil jacketed gun body and a pneumatic cylinder. Possibility to apply line widths ranging from 10 - 20 cm depending on line thickness, work conditions, application speed and layer thickness. As an alternative, we offer a narrow nozzle, which can spray 5-15 cm with one gun.

Optional narrow nozzle size of 3 mm or wide nozzle size of 7 mm.

Thermoplastic Spray Advantages

Due to the equipment working via a pressure vessel, it is very simple and easy to use as the pressure in the vessel is the same as the pressure in the application. Furthermore, the tank requires very little maintenance.

Thermoplastic spray markings are a cost-efficient solution as the applied lines do not require as much material as extruded profiled markings. Furthermore, this type of material forms a uniform application that is more durable and dries faster compared to cold paint applications.

3-in-1 solution for thermoplastic markings

The Dot’n line system offers a three-in-one solution for thermoplastic markings. This equipment can apply flat lines, dots and unique combination of lines and dots using only one extruder head.

In the drawing you can see examples of different valve set-ups giving different widths. The equipment's width can be between 30-50 cm. The line width starts at 5 cm and can be built up to 50 cm with 5 cm standard valves.

Dot specifications

By using two sets of shutters the base line time to cure slightly before the Dots are applied and consequently the Dots will settle on top of the line with sharp edges, securing the optimum retroreflection.

Diameter of dots can be chosen between ø18 and ø 45 mm depending on the chosen drum. Number of dots/meter is 15-35 dots and is controlled by the LineMaster.

The shutters do not touch the high tensile steel drum and therefore the lifetime is prolonged.

Effective heating of the complete unit using a centrifugal pump, 42 L/min, hydraulically driven.

Continuous circulation of the thermoplastic material inside the equipment. This avoids settling and catching of solid parts and prevents unnecessary wear of mechanical parts.

The application speed depends on the type of application and goes up to 6 km/h.

SCREW PUMP WITH CONTINUOUS RECIRCULATION SYSTEM

The transport of material from tank to Dot'n'Line head is done by a hydraulically driven screw pump, which is electronically controlled. The screw pump has a permanent thermoplastic re-circulation system, which ensures a constant flow also past the in-active extrusion valves, keeping solid parts from adhering and ready for opening.

Build-in pressure regulating system ensures that line width and thickness do not change no matter the number of the shutters involved in the current marking assignment.

Advantages of profiled dot markings

Having numerous dots gives the light a lot of possible areas to fall onto and create a retro-reflective effect. This is essential for having clear visibility, especially while driving during night time.

The drainage effect of the profiled markings ensures that rain water will easily drain away from the lines, thus maintaining high reflective values in rainy weather. This is possible because of the structure that allows the water to drain. Furthermore, the profiled nature of the road marking produces a noise when driven over that will warn the driver against driving off the road.

LineMaster features

The Borum LineMaster control unit is an easy way of setting and controlling your line marking jobs. The LineMaster is attached to the operator's section of the machine and gives you full control of all your line marking tasks, from line application and pre-marking to reporting and invoicing.

It is possible to store up to 99 different line types, and to arrange these in up to 30 different marking programs. You are also able to pre-set line widths, line types, colours and combinations to have them ready for marking, and can instantly adjust them on the go.

Furthermore, you are able to view the status of various parts of the machine (e.g. compressor) on the computer screen that will help with correctly maintaining the machine and avoiding break downs.

CRUISE CONTROL

For your convienience, we recommend the use of cruise control. Read more about the cruise control in the Borum Knowledge Lab on www.borum.as.

QUICK CLEANING

Pneumatically controlled quick cleaning system for removal of solids left in the extrusion slot. It can be activated while extrusion is in process and is only slightly detectable on the line in the form of a moderate thickening of layer.

Mounting the RibLine equipment

Quick shift

Ejector filling of bead tank

Pointer turning with steering

With hydraulic lifting system

Fixed pointer

With hydraulic lifting system

Cruise control

Sunshade with 1 rotating light

Bead alarm mounted on bead gun

Remote control for BM LineMaster

Cone holder

Bar with pneumatic lift for mounting warning lights

(Comes without lights)

Air drier for bead tank

BM Online

Pre-marking system with paint gun

Airknife

Pre-marking system with paint can

Hydraulic broom

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