The Borum® Master 5000 series provides you with a variety of high capacity line marking machines designed for large scale jobs such as marking highways, motorways or airport runways.

The material tank capacity can be up to 710 L. The possibility of the large material capacity naturally gives fewer stops during the day for refilling.

The BM 5000 has a two-seat slidable drive and operator section for flexible working on left or right side.

Depending on the equipment, the machine can apply both flat and profiled markings, single and double lines of different widths, as well as for simultaneous application of continuous and interrupted lines. It also does both dots, dots on a line, ribs and ribs on a line.

Line Types

Line types that can be applied with this equipment

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ENGINE

  • Manufacturer : Kubota
  • Type : Turbo
  • Cooling : Water
  • Cylinder : 4 stroke 3800 cm3
  • RatedPower : 74 KW
  • Approval : EU Stage IIIA resp. TIER 3

COMPRESSOR

  • Compressor Capacity : Choice of 1-2 compressors can give 1800 - 3600 L/min @ 10 bar. Integrated oil-cooling system. Air-cooler incl. water separator

FILLING CAPACITIES

  • Fuel tank capacity : 180 L (2 x 90 L)
  • Hydraulic tank size : 93 L
  • Bead capacity : 330 L (2 x 165 L). Pressurised (max 3 bars)

MATERIAL TANK

  • Material Tank : 445 L, 585 L or 710 L

DRIVING PROPERTIES

  • Drive angle : 12.5 degrees / 22% (low gear 7200 kg)
  • Turning radius : 4.90 m.
  • Steering : Dual torque steering

TRANSMISSION

  • Hydrostatic transmission : For variable speed
  • Speed : Low gear 0-12 km/h, high gear 0-24 km/h

ELECTRICAL SYSTEM

  • Electrical system : 12 V / 150 Amp

CONTROL UNIT

  • Borum LineMaster : Program up to 99 different line types. Organise lines in up to 30 marking programs. 8" display. Transfer of daily marking reports. See more detailed info.

COLOUR

  • Colour : RAL 1007 (Other colours available on request)

DIMENSIONS

  • Length : 5350 mm
  • Width : 1300 mm
  • Height : 2250 mm

THERMOPLASTIC NON-PRESSURIZED TANK:

Non-pressurized thermoplastic tank indirectly heated via heat transfer oil. The thermal oil and thermoplastic material temperature is thermostatically controlled and regulated automatically.

Vertical agitator (mixer)
With hydraulic transmission. Heated center pipe for efficient uniform temperature control. Perfect melting & homogenization of the thermoplastic. Stable construction with foundation and bearings at the top of the material tank.

Burner system
Diesel burner system for heating of the thermal oil (and thermoplastic). Propane burner available on demand.

THERMOPLASTIC RIBLINE APPLICATION

The Borum thermoplastic RibLine application equipment can be set to execute lines in widths up to 30 cm.
The RibLine application equipment can apply both flat lines and a combination of lines and ribs.

Mounting the RibLine equipment

The RibLine equipment is mounted directly on the side of the material tank. Alternatively, if the machine is also equipped with a thermoplastic extruder, you can mount it on the side of the extruder.
The equipment is supplied by an automatic filling system with a pneumatic level center.

EXTRUDER SET-UP

The working principle of the extruder lies in the extrusion of the ready hot thermoplastic material through the extruder valves onto the road surface. Glass beads can be automatically applied. The thickness of the line is controlled by the slot gap and the speed of the machine, coupled to the thermoplastic feed rate.

Thermoplastic extruder set-up ranging from 30-50 cm total line width, built-up with 5 cm standard valves (alternative valve dimensions in the range of 4-10 cm for alternative line widths).

EXTRUDER SPECIFICATIONS

Hot-oil heated equipment for optimal performance.

Effective heating of the complete unit using a centrifugal pump, 42 L/min, hydraulically driven.

Pneumatic lifting cylinder for up/down function, operation controlled from operator’s seat.

The shutters do not touch the high tensile steel drum and therefore the lifetime is long.

Pneumatically controlled quick cleaning function for the removal of solids left in the extrusion slots can be activated while extrusion is in process.

Continuous circulation of the thermoplastic inside the equipment. This avoids settling and catching of solid parts and prevents unecessary wear of
mechanical parts.

The application speed goes up to 8-10 km/h. Speed-dependent settings possible.

SCREW PUMP WITH CONTINUOUS RECIRCULATION SYSTEM

The transport of material from tank to extruder head is done by a hydraulically driven screw pump, which is electronically controlled. The screw pump has a permanent thermoplastic recirculation system which ensures a constant flow past the in-active extrusion valves, keeping these clean and ready for opening.

Build-in pressure regulating system ensures that line width and thickness does not change no matter the number of the shutters involved in the current marking assignment.

The transport of material from tank to Dot'n'Line head is done by a hydraulically driven screw pump, which is electronically controlled. The screw pump has a permanent thermoplastic re-circulation system, which ensures a constant flow also past the in-active extrusion valves, keeping solid parts from adhering and ready for opening.

Build-in pressure regulating system ensures that line width and thickness do not change no matter the number of the shutters involved in the current marking assignment.

FEATURES THERMOPLASTIC EXTRUDER:

Extrusion applied thermoplastic road markings are available in various levels of Luminance, Skid Resistance & Reflectivity.

- Audible linemarking that is used on road edges.
- The raised marking produces a sound when a vehicle drives over it.
- Immediate retroreflectivity.
- Durable thermoplastic and long lasting markings.

3-in-1 solution for thermoplastic markings

The Dot’n line system offers a three-in-one solution for thermoplastic markings. This equipment can apply flat lines, dots and unique combination of lines and dots using only one extruder head.

In the drawing you can see examples of different valve set-ups giving different widths. The equipment's width can be between 30-50 cm. The line width starts at 5 cm and can be built up to 50 cm with 5 cm standard valves.

Dot specifications

By using two sets of shutters the base line time to cure slightly before the Dots are applied and consequently the Dots will settle on top of the line with sharp edges, securing the optimum retroreflection.

Diameter of dots can be chosen between ø18 and ø 45 mm depending on the chosen drum. Number of dots/meter is 15-35 dots and is controlled by the LineMaster.

The shutters do not touch the high tensile steel drum and therefore the lifetime is prolonged.

Effective heating of the complete unit using a centrifugal pump, 42 L/min, hydraulically driven.

Continuous circulation of the thermoplastic material inside the equipment. This avoids settling and catching of solid parts and prevents unnecessary wear of mechanical parts.

The application speed depends on the type of application and goes up to 6 km/h.

Advantages of profiled dot markings

Having numerous dots gives the light a lot of possible areas to fall onto and create a retro-reflective effect. This is essential for having clear visibility, especially while driving during night time.

The drainage effect of the profiled markings ensures that rain water will easily drain away from the lines, thus maintaining high reflective values in rainy weather. This is possible because of the structure that allows the water to drain. Furthermore, the profiled nature of the road marking produces a noise when driven over that will warn the driver against driving off the road.

LineMaster features

The Borum LineMaster allows you efficient control of all line marking tasks, from line application and pre-marking to reporting and invoicing. It is possible to store up to 99 different line types, and to arrange these in up to 30 different marking programs. You are also able to pre-set line widths, line types, colours and combinations to have them ready for marking, and can instantly adjust them on the go.

CRUISE CONTROL

For your convienience we recommend use of cruise control. Read more about the cruise control in the Borum Knowledge Lab on www.borum.as.

QUICK CLEANING

Pneumatically controlled quick cleaning system for removal of solids left in the extrusion slot. Can be activated while extrusion is in process and is only slightly detectable on the line in the form of a moderate thickening of layer.

Airless spray-guns

The machine is equipped with two AT 250 airless spray-guns for lines from 5-30 cm mounted on adjustable block. The spray width is modified by adjusting the height of the gun or the nozzle.

Pre-marking system with paint can

Cruise control

Bar with pneumatic lift for mounting warning lights

(Comes without lights)

Sunshade with 1 rotating light

Remote control for BM LineMaster

Cone holder

GPS system

Pointer turning with steering

With hydraulic lifting system

Bead alarm mounted on bead gun

Air drier for bead tank

Pre-marking system with paint gun

Airknife

Ejector filling of bead tank

Fixed pointer

With hydraulic lifting system

Hydraulic broom

Quick shift

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